Remote Operations and Maintenance Services for Large-scale Crushing and Screening Equipment

Traditional crushing and screening production lines face numerous issues such as widespread distribution, lack of remote access to operational data, low efficiency, high costs, inconvenient maintenance, and unclear management hierarchies. To help traditional industries achieve industrial upgrades, Chuangshen Intelligent, in collaboration with the Shanghai Advanced Research Institute of the Chinese Academy of Sciences, has developed a comprehensive solution. Leveraging IoT, big data, and AI technologies, combined with the characteristics of the equipment itself, we have independently developed and designed large-scale Stone Crushing machine and screening equipment with remote intelligent monitoring and integrated production management capabilities. This solution enables online perception, adaptive equipment processes, and refined management through a cloud-based application service platform, meeting the needs for intelligent monitoring and health maintenance.

Addressing Industry Pain Points

• Addressing the challenge of obtaining operational data remotely due to the widespread distribution and discrete processes of crushing and screening production lines.
• Significantly reducing unit energy consumption for user enterprises, increasing production without expanding extraction and construction scales, achieving energy saving and emission reduction, improving resource utilization, and protecting the environment.
• Solving maintenance difficulties due to remote and harsh environments, enhancing fault warning and diagnosis capabilities, reducing failure rates and downtime, extending trouble-free operation time, and prolonging the lifespan of crushing equipment.
• Addressing the difficulty of fine management of equipment due to the large variety and number of devices and complex processes in mining enterprises, fully grasping the production status of equipment on the production line, and realizing refined control of the production line.
• Solving the industry's common problems of low efficiency and high costs by implementing decentralized control of single-machine equipment and intelligent automatic feedback control of the entire production line, effectively helping users reduce costs and increase efficiency.
• Breaking the low-quality, low-price competition pattern in the industry, elevating the traditional crushing and screening equipment manufacturing industry from mechanical processing to high-end precision equipment intelligent manufacturing and remote operations and maintenance services.

Application Scope

The crushing and screening equipment industry is a fundamental sector of the national economy and manufacturing production, widely applicable in mining, metallurgy, building materials, chemical industry, water conservancy, railways, high-grade highways, urban roads, construction waste treatment, solid waste treatment, industrial waste treatment, environmental protection, resource recycling, and remanufacturing fields. Due to objective reasons, the crushing and screening production lines face challenges such as widespread distribution, lack of remote access to operational data, low efficiency, high costs, discrete processes, inconvenient maintenance, and unclear management hierarchies. To meet development needs and assist in the transformation and upgrading of traditional industries, Chuangshen Intelligent has developed and designed large-scale crushing and screening equipment with remote intelligent monitoring and integrated production management capabilities, leveraging IoT, big data, and AI technologies, combined with the characteristics of the equipment itself.

Application Scenarios

Taking a typical sand and gravel aggregate production line as an example:

1. Forming a real-time perception system with multi-source large-scale sensors, IoT, and industrial internet technologies to sense the operating status and comprehensive working conditions of key components of the crushing equipment.
2. Optimizing the coordinated servo system of the complete set of equipment, with expandable front and rear chain links and power matching to meet the energy level needs of different equipment, adapting to flexible production process adjustments.
3. Achieving decentralized control of single-machine equipment and intelligent automatic feedback control of the entire production line through a distributed network control system, ensuring safe production and cost reduction and efficiency enhancement.
4. Analyzing and outputting sample features through rich sample feature analysis to achieve equipment process adaptation; achieving refined management of large-scale crushing and screening equipment production lines based on equipment intelligence, cloud data centers, and cloud application service platforms.
5. Providing collaborative maintenance and intelligent decision-making through knowledge services, overall achieving the demand for remote intelligent monitoring and health maintenance of large-scale crushing and screening equipment.